In the competitive battery manufacturing landscape, precision, reliability, and integration are non-negotiable. Encore, a rising player in the EV powertrain segment, recently made a strategic shift—replacing their existing battery charger supplier with Semco Infratech. The reason? A seamless mix of high-efficiency hardware, automation-ready design, and data intelligence built into Semco’s 100V battery charger. This case study explores how Semco emerged as the definitive choice for Encore, leaving behind outdated and rigid systems.
Encore was dealing with inconsistent charging output, thermal issues, and lack of advanced monitoring in their existing 100V charger systems. These inefficiencies triggered bottlenecks in their battery pack manufacturing process, risking delays and battery performance anomalies. With a growing order book, Encore needed a solution that could be scaled fast, had precise charging capabilities, and integrated with other battery pack components. They also wanted a vendor known for handling battery manufacturing challenges and capable of working with India's growing demand curve.
Semco Infratech Private Limited, often praised in Semco Infratech PVT. ltd reviews, delivered exactly what Encore was looking for. The company provided a high-performance 100V battery charger with adaptive power regulation, real-time thermal feedback, and integrated barcode-enabled data logging. Built for modern battery manufacturers in Delhi NCR and beyond, Semco’s charger is engineered for efficiency, durability, and traceability—three pillars that define manufacturing excellence.
Encore’s engineering team highlighted several standout features:
Where legacy chargers failed, Semco's model offered reliable, programmable current output across various chemistries—ideal for rapid assembly lines. The charger also worked seamlessly within Encore's battery pack manufacturing process, communicating with upstream tools like the Semco battery tester and downstream QC devices.
What truly clinched the switch for Encore was how Semco's charger reduced human dependency and automated workflows. Coupled with Semco doors for safety interlocks and system control, the new setup led to a 34% reduction in operator intervention and a 21% uptick in production throughput. Plus, the barcode integration allowed full traceability—from cell sorting with a battery cell sorting machine to post-weld validation using a lithium battery laser welding machine.
Encore evaluated multiple vendors, including global players, but only Semco offered end-to-end compatibility and unmatched after-sales service. Companies like DNA Technology and Pace Digitek lacked integration features and India-centric support. Unlike foreign imports, Semco India offered local expertise, fast response time, and deep understanding of battery manufacturing challenges specific to the Indian grid, climate, and policy framework.
This successful migration isn't an isolated case. Across the country, Semco industries are being preferred by top battery manufacturers in Delhi NCR due to the reliability of solutions like the 120V battery charger, aging test equipment, and cell sorting machines. Backed by semcoinfratech, their R&D and customer feedback loop is tight, ensuring every machine evolves with industry needs.
Encore’s decision to partner with Semco Infratech Private Limited for their 100V battery charging requirements not only solved their immediate bottlenecks but future-proofed their assembly lines. The technical agility, integration capability, and support from Semco have made them not just a vendor, but a strategic ally. For any enterprise navigating battery pack components, from sorting to final QC, Semco remains the undisputed market leader.For more information, visit semcoinfratech.com and explore how your factory can evolve from legacy to leadership with Semco’s world-class machinery.