12 Jul
12Jul

In lithium-ion battery production, even a small inaccuracy during cell grading can lead to major issues—imbalanced battery packs, poor performance, and reduced lifespan. Many manufacturers using entry-level Chinese graders like Neware often face hidden losses due to inconsistent measurements and unstable sorting. The solution? Upgrading to high-precision, industrial-grade systems from Semco Infratech, India’s trusted name in Lithium-Ion Cell Grading.

The challenge with Neware systems

Neware machines are widely used for basic lab testing and small-scale grading. While their low cost makes them attractive initially, manufacturers often encounter:

  • Inconsistent readings across channels
  • Inaccurate internal resistance measurement
  • Frequent recalibrations
  • Limited support for real-time sorting
  • No integration with barcode or production software

These issues result in poorly matched cells, which directly affect battery safety and quality. Over time, the cost of these inaccuracies outweighs the initial savings.

How Semco Infratech solves the problem

Semco Infratech offers advanced cell grading machines that are engineered for precision, stability, and scale. Designed for production-grade environments, Semco’s systems measure voltage, internal resistance, and capacity with excellent repeatability—ensuring that every cell is graded correctly.Key upgrades you get with Semco:

  • High-accuracy, multi-channel testers (64, 128, 256+)
  • Stable, lab-validated measurement across all channels
  • Auto-sorting with IR and voltage thresholds
  • Batch tracking, data export, and barcode integration
  • Software optimized for real-time production

Semco machines reduce human error, eliminate mismatch risk, and deliver high-speed, high-confidence sorting.

Real benefits for battery manufacturers

Manufacturers switching from Neware to Semco report:

  • Up to 60% faster grading speeds
  • 30–40% improvement in cell matching accuracy
  • Drastic reduction in cell rejections during pack formation
  • Seamless integration with formation and assembly lines
  • Local service and spares with quick response times

Semco not only improves precision but also enhances throughput and traceability—ideal for large-scale EV, ESS, and telecom battery manufacturers.

Support that makes a difference

In the battery manufacturing industry, even the best machines can fall short without reliable after-sales support. This is where Semco sets itself apart. Unlike imported Cell Grading Machines, where service delays and language barriers are common, Semco offers India-wide, real-time support that keeps your operations running smoothly.Whether it’s installation, operator training, troubleshooting, or preventive maintenance, Semco’s local team is always within reach. Their engineers understand Indian factory conditions and are equipped to resolve issues quickly—eliminating the long wait times often associated with overseas support.Additionally, spare parts and software updates are readily available, meaning less downtime and more productivity. Semco also offers integration support with MES systems and barcode scanners, ensuring your Lithium-Ion Cell Grading process fits seamlessly into your smart manufacturing setup.The difference is clear—with Semco, you don’t just buy a machine; you gain a long-term partner committed to your success. Reliable performance, backed by local expertise, makes all the difference in a fast-moving energy ecosystem.Unlike Neware’s remote and often delayed service, Semco offers full local support. From installation and operator training to preventive maintenance and upgrades, Semco’s team ensures your grading line runs with zero compromise.In case of calibration or troubleshooting, Semco provides:

  • On-site visits within days
  • Remote diagnostics
  • Quick spare parts delivery
  • Upgrade paths as production scales

Conclusion

If you're facing grading inaccuracy or unstable sorting with Neware, it's time to move to a system that supports your production goals. Semco Infratech gives you precise, scalable, and locally supported Lithium-Ion Cell Grading—designed for manufacturers who prioritize quality and efficiency.Don’t let inaccuracy limit your growth. Upgrade to Semco and experience the difference in performance, speed, and peace of mind.

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